K W Special Projects is a high-performance design and engineering solution provider based in Brackley at the heart of the Silverstone Technology Cluster. KWSP uses the speed and agility of the motorsport industry upon which it was founded to provide cutting-edge, on-demand design and engineering services to support organisations in a range of sectors with:

• Design and Prototyping
• Optimisation and Customisation
• Machine Design, Build and Automation
• Restoration and Obsolescence Management

We operate in a range of sectors offering end to end capabilities from consultation to after-project support.

Technical Capabilities

Consult: Technical advice and guidance:  Technical consultancy, Feasibility Assessments.

Design: Proof of concept to final product:  CAD, Aerodynamics CFD, Automation Robotics and Control Systems, Software, Reverse Engineering and Scanning, FEA, Structure Optimisation, Dynamics

Manufacture and Assemble:  Full system integration:  Additive Manufacturing (3D Printing), Composites, CNC Machining, Metal Fabrication, Lightweight Structures, Electrical panels

Test Performance and reliability testing: Static and Dynamic, Performance, Endurance, Wind tunnel, Electrical, Crash and Impact, infield testing.

Support: After project/sales support and training:  Training, Continuous Improvement and Updates, Site Acceptance, Factory Acceptance, Certification and TraceabilityP

Our Digital Manufacturing Advantage

KW Special Projects leverages Digital Manufacturing to deliver enhanced value in three areas

Digital Manufacturing as a Service: 

Additive Manufacturing (3D Printing). 3D Scanning and Reverse Engineering, Post Processing: Benefits: Low volume @ low cost, rapid Prototyping

Complete Digital Manufacturing Solutions: Full-Machine Design, Robotics & Automation Systems, Software & Control Systems: Benefits:  Bespoke digital manufacturing solutions for: Late-stage customization.  Manufacturing flexibility

Composite Manufacturing Expertise: High performance structure and component manufacture, Light-weighting, Benefits: High-strength, light-weight and low-cost, Effective thermal management